Manufacturing


Although it’s part of our name, Millennium Design’s services do not begin and end with design. In fact, we’ve evolved into a trusted “full solution” engineering partner who is fully capable of bringing our designs to fruition. From prototype assembly and testing to full-scale manufacturing, we can be counted on to deliver not just results on paper, but a successful implementation as well.
 
Our best in class network offers the following capabilities:


Printed Circuit Board Assembly

PCBA

  • Surface Mount Technology (Paste and Epoxy)
  • Intrusive Reflow
  • Through Hole
  • Wave/Selective Wave Soldering
  • Press Fit
  • Double/Single-Sided Reflow Processing
  • Rework and Repairs (Fine Pitch QFP, Area Array Packages)
  • Lead-Free Assembly
  • Water Soluble and No-Clean Processes


Packaging
  • 01005s ,BGA, uBGA, CCGA CSP and Flip Chip
  • 0.4mm Fine Pitch Devices
  • Fine Pitch, High Pin Count Press Fit Connectors
  • Via-in-Pad
  • Various PCB surface finishes (HASL, ENIG, IS, OSP)


Materials Management
  • ERP – Expandable with customized code to flex with quick turn, as well as production requirements
  • MRP – Implementation, weekly electronic feeds to key suppliers
  • BIM – Bonded Inventory Management
  • VMI – Vendor Managed Inventory


Printed Circuit Board Fabrication


Rigid PCBs

  • 4 to 60+ Layers
  • Wide Laminate Selections
  • Mixed Dielectric (Hybrid) Constructions
  • Panel Size up to 30"x 55"
  • RF and High Performance Designs
  • Heavy Copper (10 oz. - .100)
  • Buried Resistance and Capacitance
  • Constrained Core MLB
  • HDI Microwave

Flex & Rigid-Flex
  • 2-30+ Layer Capability
  • Types 1, 2, 3 & 4
  • MIL-SPEC & UL Qualified
  • Acrylic, Epoxy and Adhesive-less Polyimide
  • Custom Surface Finishes Available

Certifications
  • 9001-2000 certified
  • J-Std-001 certified
  • IPC-A-610 certified
  • ITAR, TUV, FCC, UL, CSA certified
  • REACH and 13485 compliants
  • RoHS & Lead Free certified




Specialty Products
  • Military and Aerospace Certifications
  • 1 - 68 Layers
  • High Frequency (RF) Bandwidth Designs
  • Buried Metal Core Construction
  • Surface Mounted Heatsinks

Backplanes
  • Press-fit (Compliant - pin)
  • Military QPL (MIL-28870)
  • Compression Mount
  • Surface Mount
  • Wave / Selective Solder
  • Up to 48" x 36"
  • Up to .450"+ PCB Thick
  • AOI of Connectors / Pins
  • X-Ray Inspection
  • Level 2/3 Testing





     Tool Sets

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